Sump - Installation

Warning - General - Stabilise Motorcycle Including locking devices

Warning - General - Stabilise Motorcycle - including DO NOT support on non integral parts

warning
Make sure the motorcycle is stabilised and adequately supported.Do not support the motorcycle on any ancillary component, the exhaust system or any other non structural parts of the motorcycle frame.A correctly supported motorcycle will help prevent it from falling.Failure to follow the advice above could result in serious injury or death.

Note to be used in service manual with stabilise warning

notice
Renew locking devices where specified, refer to Fixings.Before tightening a fixing using a crow foot spanner adapter, refer to Use of Crow Foot Spanner Adapters with Torque Wrenches.Observe all torque wrench tightening procedures, refer to Tightening Procedures.
  1. If removed, refit the oil pressure relief valve. Tighten to 15 Nm.
  2. If removed, fit the oil transfer pipe incorporating new O-rings. Fit new fixings and tighten to 12 Nm.
  3. If removed, refit the oil pick up pipe incorporating a new O-ring. Fit new fixings and tighten to 12 Nm.
  4. If removed, refit the oil breather drain pipe incorporating a new O-ring. Fit a new fixing and tighten to 9 Nm.
    5. Sump Cover Removed_1 (ckvb)

    1. Oil pressure relief valve

    2. Oil transfer pipe

    3. Fixings

    4. Oil pick up pipe

    5. Fixings

    6. Oil breather drain pipe

    7. Fixing

  5. Incorporating new O-rings, position the water pump drain tube to the oil pump.
    6. Water pump drain tube L0348

    1. Water pump drain tube

    2. O-rings

  6. Incorporating a new sump gasket, position the sump to the lower crankcase.
  7. Tighten the sump fixings to 10 Nm in the sequence shown below.
  8. Re-tighten the fixings one and two to 10 Nm.
    9. sumpsequence (ckvc)

    Sump Fixings Tightening Sequence

Perform the following operations

Perform the following operations:

Exhaust - Installation L Series

Battery - Install L Series

  • Start the engine and make sure that the low oil pressure warning light goes out shortly after starting

  • Stop the engine and check the engine oil level. Adjust if necessary (see Oil Level Inspection)

Seat - Install L Series