Camshaft Cover - Installation

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.Do not support the motorcycle on any ancillary component, the exhaust system or any other non structural parts of the motorcycle frame.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall resulting in motorcycle damage, serious injury or death.
  1. Refit the three dowels to the camshaft ladder.
  2. Refit three dowels to camshaft ladder cdqu_1
    1. Dowels

    notice
    Make sure that the groove in the gasket is correctly seated to the cylinder head.Make sure the plug tower seals and the dowels are correctly located to the cylinder head.
  3. Lubricate a new camshaft cover seal with Action Can AC-90.
  4. Fit the camshaft cover seal to the cylinder head.
  5. Camshaft cover gasket Installation (cdqv.svg)
    1. Camshaft cover seal

    2. Dowels

    3. Plug tower seals

    notice
    Make sure that the gasket remains located in the correct position during fitment.
  6. Fit the camshaft cover.
  7. Lubricate the new camshaft cover screw seals with Action Can AC-90.
  8. Fit the camshaft cover screws and screw seals and tighten until finger tight.
  9. Table

    Stage 1

  10. Tighten the camshaft cover fixings one to six in the sequence shown to 6 Nm.
  11. Camshaft cover tightening sequence cdqz_1

    Camshaft Cover Fixings Tightening Sequence

    Table

    Stage 2

  12. Re-tighten the camshaft cover fixings one to six in the sequence shown to 14 Nm.
  13. Refit the air deflector plate on top of the camshaft cover.
  14. Air Deflector Plate_1 (ckut)
    1. Camshaft cover

    2. Air deflector

  15. Inspect the ignition coil seals for damage and replace if necessary.
  16. Fit the ignition coils and connect the electrical connectors.

Perform the following operations

Perform the following operations:

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