Engine Breather Cover - Installation

Warning - General - Stabilise Motorcycle Including locking devices

Warning - General - Stabilise Motorcycle - including DO NOT support on non integral parts

warning
Make sure the motorcycle is stabilised and adequately supported.Do not support the motorcycle on any ancillary component, the exhaust system or any other non structural parts of the motorcycle frame.A correctly supported motorcycle will help prevent it from falling.Failure to follow the advice above could result in serious injury or death.

Note to be used in service manual with stabilise warning

notice
Renew locking devices where specified, refer to Fixings.Before tightening a fixing using a crow foot spanner adapter, refer to Use of Crow Foot Spanner Adapters with Torque Wrenches.Observe all torque wrench tightening procedures, refer to Tightening Procedures.

Breather Cover Installation - LG1; LG2; LGX; LH2; LL1; LL2

  1. Fit a new engine breather cover gasket to the crankcase.
  2. Fit the engine breather cover, ensuring that the gasket remains in the correct position.
  3. Position the harness brackets and the inlet manifold bracket to the engine breather cover as noted during removal.
  4. breather cover (ckuv_1)
    1. Engine breather cover

    2. Fixings

    3. Harness bracket

    4. Harness bracket

    5. Inlet manifold bracket

  5. Install the fixings to the engine breather cover and tighten to 10 Nm in the sequence shown.
  6. breather cover seq (ckuv)

    Engine Breather Cover fixings Tightening Sequence

  7. Re-tighten the fixings one and two to 10 Nm.

Perform the following operations

Perform the following operations:

Inlet Manifold - Install - LG1; LGX; LL1

Throttle Body - Install L Series

Airbox - Install L Series

Side Panels - Install LG1; LGX

Fuel Tank - Install L Series

Battery - Install L Series

Seat - Install L Series