Warning - General - Stabilise Motorcycle

Perform the following operations

Perform the following operations:

Clutch Cover - Remove L Series

• Clutch Cover - Removal

note
The spring seats will remain seated in the stopper plate during removal.
1. Release the three fixings evenly to ensure the stopper plate is released squarely. Remove the stopper plate, springs and pressure plate.



Fixings Stopper plate Spring seats Springs Pressure Plate

2. Remove the pull rod and bearing from the clutch pressure plate.



Pull rod Bearing Clutch pressure plate

3. Remove the clutch plates, anti-judder seat washers and springs, noting the orientation of the each component as they are removed.
note
The innermost friction plate is different to the remainder and must not be fitted in any other position.Refer to Friction Plate Inspection for details of clutch friction plate inspection.
4. Engage second gear and lock the inner and outer clutch drums together using service tool T3880307 as shown below.



T3880307 - Clutch Anti-rotation Jig

5. Release the clutch centre nut.
6. Remove the centre nut, Belleville washer, plain washer, clutch inner drum and thrust washer.
7. Discard both the Belleville washer and plain washer.
caution
Do not remove the bearing sleeve from the shaft.Removing the bearing sleeve will allow the oil pump drive chain to become dislodged.If the oil pump drive chain becomes dislodged the oil pump will not operate causing severe engine damage.
8. Slide the bearing sleeve forward and backwards a maximum of 10 mm to allow the needle roller bearing to become dislodged.
9. Remove the needle roller bearing from the clutch outer drum.



Bearing sleeve Needle roller bearing Shaft

10. Slide the clutch outer drum away from the gearbox input shaft.