Radiator - Installation

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

Radiator Install LG1

  1. Align the radiator to the frame and lower mounting.
  2. Position the rubber air deflector and its retaining plate to the upper mountings as noted for removal.
  3. Fit the upper mounting fixing and tighten to 9 Nm.
  4. Fit and tighten the lower mounting fixing to 6 Nm.
  5. Reconnect the top and bottom hoses. Ensure the hose clips are positioned as noted for removal and secure with the hose clips.
    6. Rad Hoses LG1

    1. Hose clips

    2. Top hose

    3. Bottom hose

  6. Connect the bypass hose to the radiator and secure with a new hose clip.
    7. Bypass Hose LG1

    1. Hose clip

    2. Bypass hose

  7. Route the harness for the cooling fan as noted for removal (ensure connectors are pushed through the air deflector) and connect to the main harness.
  8. Fit the horn to the radiator and tighten its fixing to 9 Nm.
    9. Horn Fixing (B02004)

    1. Fixing

    2. Horn

  9. Route the harness as noted during removal and connect the horn's two electrical connectors.

Perform the following operations

Perform the following operations:

Clutch Cable - Install L Series

Radiator Cowls - Installation LG1; LGX; LL1

Fuel Tank - Install L Series

Battery - Install L Series

Seat - Install L Series