ABS Modulator - Installation

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

Caution - Do not spill brake fluid

caution
To prevent paint damage, do not spill brake fluid onto any area of the bodywork. Spilled brake fluid will damage paintwork.
  1. If required, fit the anti-rotation moulding to the ABS modulator.
  2. If required, position the ABS modulator onto its bracket. Fit new fixings and tighten to 9 Nm.
    3. ABS Modulator_2_1 (ckxt)

    1. Anti-rotation moulding

    2. ABS modulator

    3. Bracket

    4. Fixings

  3. Make sure the two rubber grommets are fitted to the frame and one is fitted to the ABS modulator bracket.
  4. Align the ABS modulator and bracket to the frame and secure with two flanged sleeves and two new fixings. Tighten the fixings to 9 Nm.
    5. ABS Modulator_front fixings_1 (ckus)

    1. Fixings

    2. ABS modulator bracket

  5. Install a flanged sleeve and new fixing and tighten to 9 Nm.
  6. Incorporating new washers to either side of the unions, fit the brake lines to the ABS modulator as noted for removal. Tighten the brake line unions to 25 Nm.
    7. ABS Modulator_1 (ckuq)

    1. ABS modulator

    2. ABS modulator multiplug

    3. ABS modulator rear fixing

    4. Brake line unions

    warning
    Use only DOT 4 specification brake fluid as listed in the General Information section of this manual. The use of brake fluids other than those DOT 4 fluids listed in the General Information section may reduce the efficiency of the braking system leading to an accident.Observe the brake fluid handling warnings given earlier in this section of the manual.

Perform the following operations

Perform the following operations:

Fuel Tank - Install L Series

Battery - Install L Series

Seat - Install L Series