Fuel Pump Assembly - Installation

  1. Install a new sealing ring into the fuel pump assembly, with the seal lip facing uppermost, and ensure that it is correctly seated.
    2. Fuel pump sealing ring - Installation cdva

    1. Sealing ring

    2. Seal lip

  2. Taking care to ensure the sealing ring is not damaged or dislodged, manoeuvre the fuel pump assembly into the fuel tank aperture.
  3. Reconnect the fuel level sensor electrical connector and locate the fuel pump and filter assembly.
  4. Ensure the locating peg on the fuel pump assembly is located in the cut out on the mounting plate and the offset hole is positioned as shown below.
    5. Fuel Pump Plate (chxo_4)

    1. Offset hole position

    2. Locating peg

  5. In the sequence shown below, tighten the mounting plate fixings to 9 Nm.
    6. Fuel Pump Plate Sequence (chxo_3)

    Pump Mounting Plate Torque Sequence

Perform the following operations

Perform the following operations:

Fuel Tank - Install L Series

  • Using proprietary professional automotive workshop equipment approved for fuel handling, refill the fuel tank with the fuel drained earlier.

Battery - Install L Series

Seat - Install L Series