Fuel Pump Assembly - Removal

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

Warning - General - Fuel

warning
Observe the warning advice given in the General Information section on the safe handling of fuel and fuel containers. A fire, causing personal injury and damage to property could result from spilled fuel or fuel not handled or stored correctly.
note
The fuel pump and fuel filter is a sealed for life unit and must be replaced as a complete assembly.

Perform the following operations

Perform the following operations:

Seat - Remove L Series

Battery - Remove L Series

  • Using proprietary professional automotive workshop equipment approved for fuel handling, drain the fuel from the fuel tank.

Fuel Tank - Remove L Series

  1. Invert the fuel tank and place on a protective surface to prevent paint damage.
  2. Remove the fixings securing the fuel pump mounting plate to the fuel tank.
    3. Fuel Pump Plate (chxo_5)

    1. Mounting plate

    2. Fixings

  3. Lift the fuel pump assembly and manoeuvre it from the fuel tank aperture.
  4. Disconnect the fuel level sensor electrical connector and remove the fuel pump and filter assembly.
    5. Fuel Pump and Filter Assembly - Removal cegz

    1. Fuel level sensor electrical connector

  5. Noting its orientation, remove and discard the sealing ring from the fuel pump assembly.
    6. Fuel pump sealing ring ccxh_1

    1. Fuel pump assembly

    2. Sealing ring location