Throttle Body - Installation

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

Caution - Transition Pieces, Map/ Evap Hoses - DO NOT Use Lubricants When Fitting

caution
Never use lubricants when fitting throttle bodies onto transition pieces, evaporative hoses (EVAP) or manifold absolute pressure hoses (MAP) on to spigots.When dried, the lubricant may block spigots and/or restrictors. A blocked spigot and/or restrictor will cause the engine to operate inefficiently, and a DTC (diagnostic trouble code) to be recorded.
  1. Ensure the mating surfaces of the throttle body and inlet manifold are clean.
  2. Fit a new seal to the inlet manifold.
    3. Throttle body seal_1 (ckvy)

    1. Inlet manifold

    2. Seal

  3. Install the throttle body to the inlet manifold and secure with four fixings and washers. tighten to 8 Nm.
  4. Connect the multiplug to the throttle actuator motor.
    5. Throttle Body_1 (ckvx)

    1. Throttle body

    2. Throttle actuator motor multiplug

    3. Fixings

Perform the following operations

Perform the following operations:

Airbox - Install L Series

Fuel Tank - Install L Series

Battery - Install L Series

Seat - Install L Series