Inlet Manifold - Removal

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

Perform the following operations

Perform the following operations:

Seat - Remove L Series

Battery - Remove L Series

Fuel Tank - Remove L Series

Airbox - Remove L Series

Throttle Body - Remove L Series

Purge Valve - Remove L Series

Inlet Manifold Remove LG1; LGX

  1. Unclip the harness from the inlet manifold moulding, noting the routing of the harness and the position of the clips for installation.
  2. Remove the MAP sensor hose and purge valve hose from the inlet manifold moulding.
    3. Inlet Manifold LG1_1 (ckxx)

    1. MAP sensor hose

    2. Inlet manifold moulding

    3. Purge valve hose

  3. Remove the three fixings and remove the fuel rail assembly from the inlet manifold.
  4. Disconnect the intake air temperature sensor from the engine sub harness.
  5. Remove the intake air temperature sensor from the inlet manifold moulding.
  6. Remove the tie bar fixing from the inlet manifold moulding.
    7. Inlet Manifold Lower LG1_1 (ckxy)

    1. Tie bar fixing

    2. Inlet manifold moulding

    3. Intake air temperature sensor

  7. Remove the six fixings and remove the inlet manifold moulding. Discard the three seals.
    8. Inlet manifold moulding fixings LG1 (ckyr_1)

    1. Inlet manifold moulding

    2. Fixings

  8. Remove the four fixings and remove the inlet manifold casting from the cylinder head. Discard the three seals.
    9. Inlet manifold casting fixings LG1 (ckyq_1)

    1. Inlet manifold casting

    2. Fixings