Clutch Cable - Installation

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

Clutch Cable Install LG1

  1. Make sure the two grommets and retaining clip are fitted to the clutch cable.
  2. Feed the clutch cable through the radiator brackets and instruments bracket and position the clutch cable as noted during removal.
  3. Attach the inner cable to the clutch lever and actuating arm using a reversal of the removal process.
  4. Refit the outer cable to the adjuster bracket at the clutch end.
  5. Attach the clutch cable retaining clip to the right hand headstock gusset.
  6. Secure the two grommets to the radiator brackets.
    7. note
    Ensure that the two adjuster nuts are positioned one either side of the bracket.Ensure the steering is at full right hand lock to adjust the clutch cable.
  7. Turn the steering to full right hand lock.
  8. Set the lever adjuster to a point where an equal adjustment is possible in both directions.
  9. Set the adjuster at the clutch end to give a preliminary setting of 2 - 3 mm of free play as measured at the lever. Tighten the lock nut.
  10. Operate the clutch lever several times and recheck the amount of free play present.
  11. Set the final adjustment of the cable to give 2 - 3 mm of free play at the lever by turning the adjuster nut and lock nut at the lever end.
    12. LG1 Clutch Free Play

    1. Clutch lever

    2. Correct setting, 2 - 3 mm

Perform the following operations

Perform the following operations:

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