Battery Tray - Removal

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

Perform the following operations

Perform the following operations:

Seat - Remove L Series

Battery - Remove L Series

Side Panels - Removal LG1; LG2; LGX; LH2

Fuel Tank - Remove L Series

Airbox - Remove L Series

Rear Light - Removal LG1; LGX; LL1

Rear Panels Remove L Series

Battery Tray Remove LG1; LGX

  1. Note the position and routing of the harness.
  2. Remove the starter solenoid from the engine ECM tray and rest to one side.
  3. Release the fixing and remove the ambient air pressure sensor and rest to one side.
  4. Tilt the alarm electrical connector towards the rear and slide rearwards to release from the battery tray.
  5. Unclip the rear light connector from the battery tray.
  6. Disconnect the fall detection switch electrical connector.
  7. Remove the two relay blocks and rest to one side, noting the position of each block for installation. The rear block has blue tape to identify.
  8. Remove the fuse box from the engine ECM tray.
    9. LG1 Underseat_1 (ckxh)

    1. Accessory USB connector

    2. Relays

    3. Ambient air pressure sensor

    4. Rear light connector

    5. Alarm connector

    6. Fuse box

    7. Fall detection switch

    8. Starter solenoid

  9. Release the two fixings and remove the engine ECM tray from the battery tray.
  10. Unclip the accessory USB connector from the engine ECM tray.
  11. Disconnect the three engine ECM harness connectors and remove the engine ECM.
  12. Remove and discard the two side fixings from the battery tray.
  13. Remove the two centre fixings and the rear fixing and washer from the battery tray.
    14. LG1 Battery Tray_1 (ckxg)

    Harness not shown for clarity

    1. Engine ECM tray

    2. Rear fixing

    3. Centre fixings

    4. Engine ECM tray fixings

    5. Side fixings

    6. Battery tray

  14. Remove the two front fixings from the battery tray and alternator regulator/rectifier bracket.
    15. Battery Tray Front Fixings_1 (ckws)

    Some parts removed for clarity

    1. Fixings

    2. Battery tray

    3. Alternator regulator/rectifier bracket

  15. Unclip the seat lock cable and remove the battery tray, noting the position of the harness for installation.