Handlebars - Installation

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.
  1. Locate the handlebars on to the upper yoke, fit the clamp and the fixings. Do not fully tighten at this stage.
  2. Rotate the handlebars so that the alignment mark on the handlebar aligns with the handlebar clamp split line.
    3. LG1 Handlebar Align

    1. Alignment mark

    2. Split line

  3. Tighten the handlebar clamp fixings, front ones first, to 26 Nm.
  4. Align the left hand switch housing to the handlebar, ensure the locating lug aligns with the hole in the handlebar. Fit the two screws and tighten to 2.5 Nm.
    5. LH Switch Housing LG1_1 (ckwq)

    1. Left hand switch housing

    2. Fixings

  5. Refit the left hand grip with two fixings and washers, and tighten to 3 Nm.
  6. Locate the clutch lever assembly to the handlebar and fit the clamp.
  7. Align the clutch lever split line with the alignment mark on the handlebar. Tighten the clamp fixings, upper one first, to 9 Nm.
    8. Clutch Lever Fixings_1 (ckwj)

    1. Clutch lever

    2. Fixings

  8. Align the right hand switch housing to the handlebar, ensure the locating lug aligns with the hole in the handlebar. Fit the two fixings and tighten to 2.5 Nm.
    9. RH Switch Housing LG1_1 (ckwr)

    1. Fixings

    2. Right hand switch housing

Perform the following operations

Perform the following operations:

Twist Grip - Installation L Series

Handlebar End Weights - Installation L Series

Front Master Cylinder - Install L Series

Mirrors - Install L Series

Battery - Install L Series

Seat - Install L Series