Rear Suspension Unit - Installation

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

RSU Install LG1; LGX

  1. Refit the rear suspension unit to the motorcycle and refit the fixings with new lock nuts.
    2. RSU Fixings_1 (ckwy)

    1. Upper fixing

    2. Rear suspension unit

    3. Lower fixing

  2. Raise the swinging arm as high as the slack in the linkage units will allow. This will ensure the rear suspension unit and rear suspension linkages are sat in their correct seating position. Support with a suitable block.
  3. If required, tighten the drag link and rocker centre fixing to 48 Nm whilst holding the lock nut.
  4. Tighten the rocker pivot fixing to 48 Nm whilst holding the lock nut.
  5. Tighten drag link lower fixing to 48 Nm whilst holding the lock nut.
    6. Drag and Drop Links LG1_1 (ckwu)

    1. Drag link lower fixing

    2. Drag link

    3. Drag link and rocker centre fixing

    4. Rocker

    5. Rocker pivot fixing

  6. Tighten the rear suspension unit lower fixing to 48 Nm whilst holding the lock nut.
  7. Tighten the rear suspension unit upper fixing to 48 Nm whilst holding the lock nut.
  8. If removed, refit the left hand control plate and tighten the fixings to 24 Nm.
  9. Check the condition of the drive chain rubbing strip and replace if necessary.
  10. Install the drive chain rubbing strip to the swinging arm and install the front fixing.
    11. Chain rubbing strip front LG1_1 (ckvz)

    1. Drive chain rubbing strip

    2. Fixing

  11. Install the plate, flanged sleeve and fixing to the drive chain rubbing strip. Tighten the front and rear fixings to 4 Nm.
    12. Chain rubbing strip rear LG1_1 (ckwt)

    1. Drive chain rubbing strip

    2. Fixing

    3. Flanged sleeve

    4. Plate

  12. Refit the rear hugger and chain guard with two fixings and tighten to 4 Nm.
    13. Rear Hugger LG1_1 (ckwb)

    1. Rear hugger and chain guard

    2. Fixings

  13. Refit the rear suspension unit guard to the rear hugger and secure with the two plastic rivets.
    14. Rear RSU Guard LG1_1 (ckwi)

    1. Rear suspension unit guard

    2. Plastic rivets

Perform the following operations

Perform the following operations:

Rear Wheel - Install L Series

Airbox - Install L Series

Fuel Tank - Install L Series

Side Panels - Install LG1; LGX

Battery - Install L Series

Seat - Install L Series