Heat Exchanger - Installation

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.
  1. Fit a new heat exchanger O-ring to the lower crankcase.
  2. Fit the heat exchanger to the crankcase and tighten the bolts in the sequence shown to 10 Nm.
  3. Retighten fixing 1 to 10 Nm.
    4. Heat Exchanger Seq LG1 (B00526_3)

    Tightening Sequence

  4. Fit the coolant hoses to the heat exchanger in the orientation noted during removal.
  5. Using service tool T3880207 - Hose Clip Pliers, fit the coolant hose clips in the orientation noted during removal.
    6. Heat Exchanger LG1 (B00526_2)

    1. Heat exchanger

    2. Fixings

    3. Hose clips

    4. Coolant hoses

Perform the following operations

Perform the following operations:

Exhaust - Installation L Series

Radiator - Install L Series

Battery - Install L Series

Seat - Install L Series