Selector Forks and Drum - Removal

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

Perform the following operations

Perform the following operations:

Engine - Remove - L Series

Crankcases - Disassembly L Series

  1. Remove and discard the two selector shaft fixings, noting the position of the washer and keeper plate. Note the position of the washer and keeper plate for installation.
    2. Selector Shaft Retainers (cdnj_3)

    1. Fixings

    2. Selector drum and input selector shaft keeper plate

    3. Output selector shaft retaining washer

    caution
    The two output shaft selector forks can be fitted incorrectly. Ensure the position and orientation of the selector forks are marked prior to removal. Incorrect fitting of the selector forks will cause gearbox damage.
    note
    There are identification markings on one side of the fork. These markings must face the alternator side of the engine when installed.Note the orientation of the selector forks for installation.
  2. Slide the output selector shaft from the crankcase in the direction of the clutch. Collect the two selector forks as they are released by the selector shaft.
    3. Output Selector Shaft (cdme)

    1. Output selector shaft

    2. Sixth gear selector fork

    3. Fifth gear selector fork

  3. Noting the position of the selector fork, remove the input selector shaft, leaving the selector fork in the gearbox.
    4. Input selector shaft removal cdmd

    1. Input selector shaft

    2. Selector fork

  4. Withdraw the selector drum from within the crankcase.
    5. Selector drum removal cdmc

    1. Selector drum removal

  5. Collect the input shaft selector fork from the crankcase.