Input and Output Shaft Assemblies - Removal

Warning - General - Stabilise Motorcycle

warning
Make sure the motorcycle is stabilised and adequately supported.A correctly supported motorcycle will help prevent it from falling.An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.
note
The input and output shafts may be removed from the upper crankcase after first separating the lower crankcase from the upper.The rear needle roller bearing on the input shaft remains in the crankcase on removal of the shaft.

Perform the following operations

Perform the following operations:

Engine - Remove - L Series

Crankcases - Disassembly L Series

  1. Lift the output shaft from the upper crankcase, noting the orientation of each bearing, their circlips and dowels.
  2. Remove the selector shafts, forks and selector drum (see Selector Forks and Drum - Removal).
    3. note
    The input shaft bearing housing fixings may not be reused but should be retained for use during installation of the input shaft.
  3. Release the three fixings securing the input shaft bearing housing to the upper crankcase.
    4. Input shaft bearing housing fixings L0339_1

    1. Fixings

    2. Bearing housing

    note
    Note the orientation of the bearing housing for installation.
  4. Insert two M6 bolts into the two threaded holes at the periphery of the bearing housing. Evenly and progressively tighten both bolts to draw the bearing housing and input shaft from the crankcase.
    5. Pulling input shaft bearing housing L0339_2

    1. Bearing housing

    2. M6 threaded holes

    3. Transmission oil tube

  5. If required, the transmission oil tube can now be removed. Remove and discard the three oil tube O-rings.