Starter Drive/Sprag Clutch - Installation

  1. Locate the sprag clutch to the sprag clutch housing as shown below. Push firmly until the lip seats in the recess provided in the housing.
    2. Sprag clutch from housing sprag hub

    1. Sprag clutch housing

    2. Sprag clutch assembly

  2. Fit the housing to the alternator rotor.
  3. Ensure that the housing is squarely seated and is not on the rotor. Install new fixings.
  4. Tighten the cover bolts to in the sequence shown below to 16 Nm.
    5. Sprag tightening sequence Sprag

    Tightening Sequence

  5. Once all six bolts have been tightened, go around again in sequence and recheck each bolt is correctly torqued, if any bolt moves, go around again. Repeatedly check the bolts in sequence until all are correctly torqued and do not move when checked, this will ensure the sprag clutch housing is correctly seated on the rotor.
  6. Fit the starter drive gear to the sprag clutch.
    7. Detach starter drive gear cdnb_1

    1. Starter drive gear

    2. Sprag clutch/housing

    3. Alternator rotor

  7. Refit the alternator rotor (see Alternator Rotor - Installation).
  8. Lubricate the idler gear shaft with new engine oil which meets specification API SH (or higher) and JASO MA.
  9. Fit the starter idler gear and shaft to the crankcase.
    10. Starter idler gear L0346

    1. Idler gear

    2. Idler shaft

Perform the following operations

Perform the following operations:

Alternator Cover - Install L Series

Battery - Install L Series

Seat - Install L Series